Free Brake Specialist Course (4Months)

Brake Specialist:

Brief Job Description

A Brake Specialist is responsible forperforming diagnostic tests and determining common problems occurring in the Braking & allied systems. The individual also repairs and replaces various components/ aggregates in the braking system of the vehicle andperforms routine maintenance of various components/ aggregates within the Braking system.

Personal Attributes

An individual on this job must have good communication and interpersonal skills in addition to being a team player, as the job requires coordination with other technicians. The individual must have a technical bend of mind to understand the technical aspects of the vehicle especially relating to the braking systems. The individual must be patient and good listening ability is highly desirable to understand various requirements and tackle the irritant customers. The individual must know how to drive a vehicle to practically test drive and identify any repair or service requirements in the braking system.

Plan and organise work to meet expected outcomes:

Elements and Performance Criteria

Work requirements including various activities within the given time and set quality standards

To be competent, the user/individual on the job must be able to:

PC1.              keep immediate work area clean and tidy

PC2.              treat confidential information as per the organisations guidelines

PC3.              work in line with organisations policies and procedures

PC4.              work within the limits of job role

PC5.              obtain guidance from appropriate people, where necessary

PC6.              ensure work meets the agreed requirements

Appropriate use of resources

To be competent, the user/individual on the job must be able to:

PC7.              establish and agree on work requirements with appropriate people

PC8.              manage time, materials and cost effectively

PC9.              use resources in a responsible manner

Knowledge and Understanding (KU)

The individual on the job needs to know and understand:

KU1.    the organisations policies, procedures and priorities for area of work, role and responsibilities in carrying out that work

KU2.    the limits of responsibilities and when to involve others

KU3.    specific work requirements and who these must be agreed with

KU4.    the importance of having a tidy work area and how to do this

KU5.    how to prioritize workload according to urgency and importance and the benefits of this

KU6.    the organisations policies and procedures for dealing with confidential information and the importance of complying with these

KU7.    the purpose of keeping others updated with the progress of work

KU8.    who to obtain guidance from and the typical circumstances when this may be required

KU9.    the purpose and value of being flexible and adapting work plans

KU10. how to complete tasks accurately by following standard procedures

KU11. technical resources needed for work and how to obtain and use these

Generic Skills (GS)

User/individual on the job needs to know how to:

GS1.    write in at least one language

GS2.    read instructions, guidelines/procedures

GS3.    ask for clarification and advice from appropriate persons

GS4.    communicate orally with colleagues

GS5.    make a decision on a suitable course of action appropriate for accurately completing the task within resources

GS6.    agree objectives and work requirements

GS7.    plan and organise work to achieve targets and deadlines

GS8.    deliver consistent and reliable service to customers

GS9.    check own work and ensure it meets customer requirements

GS10. anomalies to the concerned persons

GS11. analyse problems and identify work-arounds taking help from

GS12. apply own judgement to identify solutions in different situations

Work effectively in a team:

Scope

This unit/task covers the following: Colleagues: Superiors

Members of own work group

People in other work groups within or outside the organisation Communicate: Face-to-face

By telephone In writing

Elements and Performance Criteria

Effective communication

To be competent, the user/individual on the job must be able to:

PC1.   maintain clear communication with colleagues

PC2.   work with colleagues

PC3.   pass on information to colleagues in line with organisational requirements

PC4.. work in ways that show respect for colleagues

PC5.   carry out commitments made to colleagues

PC6.   let colleagues know in good time if cannot carry out commitments, explaining the reasons

PC7.          identify problems in working with colleagues and take the initiative to solve these problems

PC8.          follow the organisations policies and procedures for working with colleagues

PC9.   ability to share resources with other members as per priority of tasks

Knowledge and Understanding (KU)

The individual on the job needs to know and understand:

KU1. the organisations policies and procedures for working withcolleagues, role and responsibilities in relation to this

KU2. the importance of effective communication and establishing goodworking relationships with colleagues

KU3. different methods of communication and the circumstances inwhich it is appropriate to use these

KU4. benefits of developing productive working relationships withcolleagues

KU5. the importance of creating an environment of trust and mutualrespect

KU6. whether not meeting commitments, will have implications onindividuals and the organisation

KU7. different types of information that colleagues might need and theimportance of providing this information when it is required

KU8. the importance of problems, from colleagues perspective andhow to provide support, where necessary, to resolve these

Generic Skills (GS)

User/individual on the job needs to know how to:

GS1.    complete well written work with attention to detail

GS2.    read instructions, guidelines/procedures

GS3.    listen effectively and orally communicate information

GS4.           make decisions on a suitable course of action or response

GS5.           plan and organise work to achieve targets and deadlines

GS6.           check that the work meets customer requirements

GS7.    deliver consistent and reliable service to customers

GS8.           apply problem solving approaches in different situations

GS9.           apply balanced judgements to different situations

GS10. apply good attention to detail

GS11. check that the work is complete and free from errors

GS12. get work checked by peers

GS13. work effectively in a team environment

Maintain a healthy,safe and secure working environment:

Scope

This unit/task covers the following:

Resources (both material & manpower) needed to maintain a safe working environment as per the prevalent norms & government policies including emergency procedures for Illness, accidents, fires or any other reason which may involve evacuation of the premises

Elements and Performance Criteria

Resources needed to maintain a safe, secure working environment

To be competent, the user/individual on the job must be able to:

PC1.   comply with organisations current health,safety and security policies and procedures

PC2. report any identified breaches in health,safety, and security policies and procedures to the designated person

PC3.. Coordinate with other resources at the workplace to achieve the healthy, safe and secure environment for all incorporating all government norms esp. for emergency situations like fires,earthquakes etc.

PC4.   identify and correct any hazards like illness, accidents, fires or any other natural calamity safely and within the limits of individuals authority

PC5.   report any hazards outside the individuals authority to the relevant person in line with organisational procedures and warn other people who may be affected

PC6.   follow organisations emergency procedures for accidents, fires or any other natural calamity

PC7.   identify and recommend opportunities for improving health,safety, and security to the designated person

PC8.   complete all health and safety records are updates and procedures well defined

Knowledge and Understanding (KU)

The individual on the job needs to know and understand:

KU1.    legislative requirements and organisations procedures for health, safety and security and individuals role and responsibilities in relation to this

KU2.    what is meant by a hazard, including the different types of health and safety hazards that can be found in the workplace

KU3.    how and when to report hazards

KU4.    the limits of responsibility for dealing with hazards

KU5.    the organisations emergency procedures for different emergency situations and the importance of following these

KU6.    the importance of maintaining high standards of health, safety and security

KU7.    implications that any non-compliance with health, safety and security may have on individuals and the organisation

KU8.    different types of breaches in health, safety and security and how and when to report these

KU9.    evacuation procedures for workers and visitors

KU10. how to summon medical assistance and the emergency services,where necessary

KU11. how to use the health, safety and accident reporting procedures and the importance of these

Generic Skills (GS)

User/individual on the job needs to know how to:

GS1.    complete accurate, well written work with attention to detail

GS2.    read instructions, guidelines/procedures/rules

GS3.    listen and orally communicate information

GS4.    make decisions on a suitable course of action or response

GS5.    plan and organise work to achieve targets and deadlines

GS6.    build and maintain positive and effective relationships withcolleagues and customers

GS7.    apply problem solving approaches in different situations

GS8.    analyse data and activities

GS9.    apply balanced judgements to different situations

GS10. apply good attention to detail

GS11. check that the work is complete and free from errors

GS12. get work checked by peers

GS13. work effectively in a team environment

Assemble, overhaul and repair braking system:

Scope

This unit/task covers the following:

assembling, repairing and overhauling the braking system

maintenance of the components/ aggregates in the braking and allied systems

Elements and Performance Criteria

Overhaul & repair of the braking system

To be competent, the user/individual on the job must be able to:

PC1..     understand the auto component manufacturer specifications related to the various components/ aggregates in the braking system

PC2..     follow standard operating procedures for using workshop tools and equipmentespecially in the braking& allied system

PC3. .   conduct test drives to assess need for repairs, calibration or any other adjustments in the braking or allied systems

PC4..     inspect braking & allied systems for faults, need for adjustment worn or damaged components/ aggregates

PC5..     test and overhaul braking system and components without causing damage to any other component or system

PC6..     ensure any malfunctions observed in tools and equipment used in the braking systems are reported to the concerned persons

PC7. .   inspect the brake drums and brake disc rotors prior to machining to determine the suitability for machining

PC8. .   overhaul the braking system components as per the manual for various auto components/ OEM mandated guidelines using the mandated procedure, equipment and materials

PC9. .    repair, remove, adjust and replace braking systems and associated components as per the approved guidelines

PC10. . attach the friction material as per the mandated methods of attachment, equipment used and within the given tolerances levels for the respective OEM vehicle

PC11..   perform radius grinding of brake shoes to suit brake drum

PC12..   machine brake drums and brake disc rotors

PC13. . assemble and fit the braking system and components without causing damage to any component or system. Carry out bleeding of the hydraulic brake system whenever required as per the manufacturers guidelines and check for no spongy feel .

PC14. . ensure any malfunctions or repair requirements observed in braking system (beyond own scope of work) are reported to the concerned person

PC15. . ensure any other repair requirements observed in the other components/ aggregates systems (like engine, gear box etc.) while repairing/ overhauling of braking systems are reported to supervisor/ service advisor for further inspection by other specialists

PC16. . able to measure/ inspect the machining or any other repair done from anoutside source/ local machining garages

PC17. . ensure that trainings organized by the OEM from time-to-time are attended and knowledge levels are upgraded (esp. in case of newly launched products, product refreshes)

Knowledge and Understanding (KU)

The individual on the job needs to know and understand:

KU1.    standard operating proceduresof the organisation/ dealership for inspection, maintenance and diagnosis of faults in the braking & allied systemsto be followed

KU2.    the standard operating proceduresrecommended by the dealership/ auto components suppliers/OEM for using tools and equipment to be followed related to braking system repair and maintenance as per manufacturer instruction

KU3.    safety requirements for various equipment and auto components/ aggregates

KU4.    documentation requirements for each procedure carried out as part of roles and responsibilities as specified by OEM/ auto component manufacturer

KU5.    organisational and professional code of ethics and standards of practice

KU6.    safety and health, environmentpolicies and regulations for the workplace as well as for automotive trade in general (e.g. safe practices while working in pits/ under vehicles)

KU7.    the basic technology used in the overall functioning of various types of braking & allied systems used in the OEM vehicles including: drum brakes disc brakes (using any of mechanical, hydraulic, pneumatic or electromagnetic technologies) air brakes anti-lock braking system including electronic brake force distribution (EBD), traction control system, emergency brake assist, or electronic stability control (ESC)

KU8.    the overall functioning of braking and allied systems along with various related components/ aggregates: drum brakes (including braking plate, braking drum, wheel cylinder, brake shoe etc.) disc brakes (including brake callipers, pistons & cylinders, brake pads etc.) air brakes (air compressor, spring brake cylinder, park brake valve, air brake foot valve, relay valve, air dyer, four-way protection valve etc.)

KU9.    how to test and overhaul various components/ aggregates in the braking system of the vehicle

KU10. the following braking systems overhaul procedures: types of materials and their application methods of fastening assembly and fitting procedures vehicle safety requirements relevant auto component manufacturer/OEM policies brake system test procedures lubricant and brake fluid types component measuring and test procedures hazards associated with brake dust

KU11. how to use following tools and equipment : hand tools power tools cutting equipment measuring equipment hydraulic tools lifting equipment brake bleeding equipment testing equipment (eg brake dyno) pipe bending and flaring equipment

KU12. the methods for: assembling systems installation of components testing systems

KU13. the instructions related to lubricants and greases used in the braking & allied systems as specified by the manufacturers for use

Generic Skills (GS)

User/individual on the job needs to know how to:

GS1.    record and document the basic details of repairs, maintenance performed

GS2.    record all diagnostics done on the braking & allied systems

GS3.    writein at least one language

GS4.    read work orders, specifications etc. related to the job

GS5.    interact with the customers

GS6.    interact with superiors and other support staff function

GS7.    analyse information and evaluate results to choose the best solution and solve problems

GS8.    analyse all options available regarding repair or replacement of the various aggregates/ componentswithin the braking systems post diagnostic

GS9.    plan work according to the required schedule and location

GS10. organise the schedule to complete the work on the vehicle timely in case other aggregate repairs/ maintenance work is also required to be done

GS11. ensure that customersrequirementsregarding the braking & allied systems are assessed and satisfactory service is provided

GS12. identify faults in the various components/ aggregates in the braking system and ensure that the necessary corrective action is performed in timely & cost effective manner

GS13. analyse available information and evaluate results to identify the best solution available for the particular fault in the braking system

GS14. use logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to faults diagnosed in braking & allied systems

Assessment Guidelines:

1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Element/ Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of marks for Theory and Skills Practical for each Element/ PC.

• The assessment for the theory part will be based on knowledge bank of questions created by the SSC.

• Assessment will be conducted for all compulsory NOS, and where applicable, on the selected elective/option NOS/set of NOS.

• Individual assessment agencies will create unique question papers for theory part for each candidate at each examination/training center (as per assessment criteria below).

• Individual assessment agencies will create unique evaluations for skill practical for every student at each examination/ training center based on these criteria.

• To pass the Qualification Pack assessment, every trainee should score the Recommended Pass % aggregate for the QP.

• In case of unsuccessful completion, the trainee may seek reassessment on the Qualification Pack.