Welding Operator(6 Month Diploma)
Welding Operator(6 Month Diploma)
The Welding Operator welds the copper lead wire to the resistor using welding
machine.
Brief Job Description: The individual is responsible for welding the electro-tinned
copper lead wire to the centre of steel and cap, bonding to the resistor by welding
machine.
Personal Attributes: The job requires the individual to have attention to details and
ability to work for long hours generally in a sitting position.
Weld the copper lead wire to resistor (WELDING-OPERETAR)
This OS unit is about welding the electro-tinned copper lead wire to the centre of steel
and cap, bonding to the resistor by welding equipment as per specifications.
This unit/task covers the following:
• Understand the work requirement
• Set up and operate the welding equipment
• Check visually on the welding quality
• Undertake preventive maintenance of welding equipment
• Achieve productivity and quality of standards
To be competent, the user/individual on the job must be able to:
. collect the required materials and equipment for welding
. record the number received
read the job sheet to for specifications of the lot received
assess welding parameters such as temperature, pressure, electrode type,
electrode distance or gap, welding current, voltage, process time, etc.
compare the thickness of copper wire, filler material and flux required for
welding process
program operating instructions into the computers to adjust and start
welding machine
install welding work pieces to the welding machine aligning in a way that
work pieces do not turn or fall down
add chemicals to work pieces to ensure bonding
fix work pieces such as grinder, cutter, drills and flux into welding machine
set the machine based on size of cap and load on the machine
insert the lead wire through the hole provided in the top plate of the upper
moving portion above the welding electrode
push the wire until it comes out of the bottom of the upper moving portion
set the variance and voltage depending upon the cap size
choose and fix the bottom electrode according to cap size
adjust welding heads and tooling according to work specifications
place the materials onto the machine
operate the welding machine as specified in work order to weld the electro
tinned copper lead wire to the centre of steel and cap
remove completed work pieces from the machine using handling tools
monitor the machine constantly to obtain desired weld
check gauge, dials, and other indicators of the machine
Work with superiors and colleagues
how to communicate effectively
how to build team coordination
Writing Skills
The user/ individual on the job needs to know and understand how to:
Complete forms such as work orders, invoices, maintenance records
note problems on job sheet and details of work done
Reading Skills
The user/ individual on the job needs to know and understand how to:
read warnings, instructions and other text material on product labels,
components, etc.
read job sheets or work orders
read product and module serial numbers and interpret details such as make,
date, availability
Oral Communication (Listening and Speaking skill)
The user/ individual on the job needs to know and understand how to:
receive and ask for clarifications from supervisor on the job requirement
communicate in local language
educate on precautions to be taken in order to avoid recurrence of problem
Decision Making
The user/individual on the job needs to know and understand how to:
follow standard operating procedures while making decisions
take approval from supervisor in case the decision has to be made for
exceptions.
Organizational Context
company’s policies on: incentives, delivery standards, and personnel
management
work flow involved in company’s process
importance of the individual’s role in the workflow
reporting structure
Work with superiors and colleagues
Knowledge
how to communicate effectively
how to build team coordination
Writing Skills
complete forms such as work orders, invoices, maintenance records
note problems on job sheet and details of work done
Reading Skills
read warnings, instructions and other text material on product labels,
components, etc.
read job sheets or work orders
read product and module serial numbers and interpret details such as make,
date, availability
Oral Communication (Listening and Speaking skills)
receive and ask for clarifications from supervisor on the job requirement
communicate in local language
educate on precautions to be taken in order to avoid recurrence of problem
Decision Making
follow standard operating procedures while making decisions
take approval from supervisor in case the decision has to be made for
exceptions
Plan and Organize
work with supervisor and co-workers to achieve smooth workflow
work with superiors and co-workers to share knowledge and learning
Customer Centricity
maintain personal grooming
be polite, patient and courteous under all circumstances with all types of
customers
decide on the spot on whether interaction of customer with superior is
necessary or not
maintain proper etiquette with customer during conversation
seek permission before entering customer’s premises
put customer at ease and generate customer’s confidence
Problem Solving
seek inputs at assess the problems
Critical Thinking
improve work processes
Understand potential sources of accidents
spot and report potential hazards on time
follow company policy and rules regarding hazardous materials
avoid accidents related to use of potentially dangerous chemicals, gases,
sharp tools and hazards from machines which involves exposure to possible
injuries such as cuts, bites, stings, minor burns, etc.
handle with care when using an electrical drill and sharp cutting objects
Use safety gear to avoid accidents
identify which safety gear must be used for a particular task
eye, respiratory and hearing protection as per company policy
use safety gear such as respirator, mask, skull caps, gloves, goggles, jacket,
etc., as prescribed for the job
Understand the safety procedures followed by the company
comply with standard health and safety procedure followed in the company
while handling an equipment and hazardous materials and tools or situations
identify and follow the evacuation procedure properly such as fire drills,
emergency evacuation procedures, first aid to self and others, etc., which
help in case of an emergency
Follow daily safety measure
take adequate safety measures while on work to prevent accidents
ensure zero accidents in work
avoid damage of components due to negligence in ESD procedures
ensure no loss for company due to safety negligence
ensure proper machine maintenance, work process achieving quality outputs
as per the company standard
Communicate to supervisor
improve process flow to reduce anticipated or repetitive hazards
report on mishandling of tools, machines or hazardous materials and on
electrical problems that could result in accident
escalate about any hazardous materials or things found in the premises
report about any breach of safety procedure in the company
follow electrostatic discharge (ESD) measures for electronic component safet
Customer Centricity
maintain personal grooming
be polite, patient and courteous under all circumstances with all types of
customers
decide on the spot on whether interaction of customer with superior is
necessary or not
maintain proper etiquette with customer during conversation
seek permission before entering customer’s premises
put customer at ease and generate customer’s confidence
Problem Solving
seek inputs at assess the problems
Critical Thinking
improve work processes
